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Neoflex 1.0 - N°9943

Neoflex Automatized Machining & Cutting Centre for PVC Profiles

Description

Automatized Machining & Cutting Centre for PVC Profiles.


NEOFLEX 1.0 - N°9943 - Year of construction: 2016

Materials

 PVC   Aluminium (option: cutting oil spraying)

Applications

NEOFLEX is an automatized Machining & Cutting Centre for Aluminium or PVC profiles intended for joinery and for Industry


Technical specifications

Profiles dimensions: 

 

  • Width from 20 to 150 mm
  • Height from 20 to 180 mm 
  • Length from 1000 mm to 7000 mm

 

Production capacity for joinery: 330 parts by team of 8 hours; depending on customer’s process required and types of profile machined.


Working direction: Right =>Left

Main characteristics / Key points of the machine


The machining and cutting centre NEOFLEX is an evolutionary, modular and ergonomic machine with always more flexibility in the changes of ranges of profiles, precision of work, productivity and easy control. 

The heart of the product is based on a principle of carriages. 


The work is realized from raw bars, production of manufactured parts, identified and ready of assembling. No rework of part. 


This machine is perfectly adapted to the specific needs for every customer (profiles, machining, production speeds). 


Basic general architecture

  • 1 Bar driver
  • 1 Machining and cutting group (6 numerical axis “X, Y, Z”)
  • 1 Out feed system
  • 1 Command desk
  • 1 Protection cabin



Principle of the NEOFLEX 

Bar driver:

  • High velocity numerical bar driver.
  • The bar is clutched at its back end, for a maximal flexibility whatever the profile shape.
  • A longitudinal beam fixed on 3 cross feet, mechanically welded, on which run the carrier, with guidance by 4 balls row skates on prismatic monorail systems.
  • The carrier, moved by pinion on rectified rack, powered by brushless motor controlled in closed loop by the NC.
  • The bar driver carriage is moved, axis « U » by a back-geared motor driving pinion on rectified rack obliquely toothed.
  • A bar driver arm, bearing the bar clutching pliers with numerical positioning height and width way.
  • The clamp inserts the profile into the machining and the cutting groups.
  • The profiles are moved on a nylon roller table.
  • Length bar driver capacity « axis U »: 7 000 mm.
  • Profile clamping in horizontal position before entering into the cabin for processing.
  • Counter forms can be realized, in order to ensure a good positioning of profiles with a non-standard shape and to make evolve the equipment configuration by processing new profiles.


Machining and cutting group with 6numerical axis « X, Y, Z” »:

  • 8 electro spindles, (machining, milling, drilling, tapping, or grinding; Power 3 kW), (8 electro spindles maximum/2 on each side).
  • Machining capacities: Height  180 mm and Width : 200mm.
  • Cutting capacities at 45°/90°/135° : Height : 180mm and width : 150mm.
  • Cutting unit, power 2,2 kW, speed 3 000 rpm, controlled with an electronically frequency converter carried by a carrier moved by pinion on rectified rack, powered by brushless motor controlled in closed loop by the NC.
  • Cutting progress is carried out by the carrier “Y” axis ball screw. Progress can be programmed. Cutting movement: move forward to the reference while pushing the product and ensuring an optimum grip during the cutting..
  • Saw blade 650 mm Ø.
  • Tilting of the unit from 45° to 135°, with numerical control powered with brushless motor and coupled with a reducer of big angular precision.


 


Work top: tables and references with roller conveyors. 


Out feeding system: a longitudinal motorized conveyor for products up to 3 500 mm. 


Centre delivered with its command desk, NC and electrical cabinet. 


Standard machining programs BDM France.

CAM DUBISOFT software Installed on the desk computer using a data exchange line with the CNC, this software is specially developed to simplify the exploitation of the machine.

Interface for CAPM software following Dubus format file. 



Options:

  • For Aluminium profiles : cutting oil spraying, 1 nozzle per spindle & 1 for the saw.
  • Automatic bar loading device, capacity 10 bars, for profile from 0 up to 200 mm wide, and 7000 mm length
  • Numerical alignment: allowing to place the bars during loading process on bar driver, with software defined dimension. Place the bars in a defined position (piece length), necessary for un-standard pieces
  • Pneumatic rotation of the pliers 0 - 180°; with software defined position, 2 positions horizontal and vertical
  • Profiles synchronized pneumatic raising system. Provides bar blocking at 2 useable height. Can also provide the possibility to raise the products
  • Chips and wastes collecting motorized conveyor, total length 2600mm. The conveyor moves the wastes out of protection area
  • Chips and wastes collecting motorized conveyor, depending on tub height. The conveyor moves the wastes into a tub height 1200 or 2000 mm
  • Label printer with manual sticking for real-time printing. Labels allow the traceability of finished work pieces
  • Optimizing software. This software is completing the bars and program from the batch file pieces list
  • Rework chips management software (option optimizing obligatory)
  • Profile defect management software
  • Cordless bars codes reader
  • Mechanical study of profiles driving into the machine, machining programming
  • Tests and profiles programming before provisional acceptance or during machining installation at customer's premises
  • Counter forms sets : on demand, study required
  • UPS supply and wiring (for PC + printer + CNC)
  • Set of spare parts (base and options) : on demand





For further information, please contact our sales team: 

+33 (0) 2 38 32 75 83 ou +33(0) 2 38 32 75 98.



In Pictures...

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